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Pharmaceutical and medical device plants · Johor, KL, Penang · Rayson-authorised applicators

Pharmaceutical and medical device floors in Malaysia, specified by the maker

Pharmaceutical and medical device flooring in Malaysia: LevelShield SL120 for production and clean rooms, WB58 walls, CX90 ESD, by authorised applicators.

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We reply within one working day, Monday to Friday.

Rayson-authorised applicators in Johor, Kuala Lumpur and the Klang Valley, and Penang. Materials and data sheets nationwide.

What flooring does a pharmaceutical plant need?

A seamless floor that is smooth, free from cracks and open joints and easy to clean and disinfect. Rayson specifies LevelShield SL120 self-levelling epoxy, listed for pharmaceutical facilities and clean rooms, with UraForce WB58 on walls, StaticGuard CX90 where electronics are assembled and PurScreed PC70 in washdown rooms.

Before you choose

What does GMP ask of a floor?

The PIC/S guide, which NPRA inspects against, asks that where starting materials, packaging or products are exposed, walls, floors and ceilings be smooth, free from cracks and open joints, shed no particles and allow easy, effective cleaning and, if necessary, disinfection.

A seamless self-levelling floor with coved edges answers the floor’s part. The grade of the room is decided by its design, its air handling and its cleaning regime, which stay with your engineers and your quality team.

Which floor for a clean room?

LevelShield SL120: solvent-free, self-smoothing and seamless, and its data sheet lists pharmaceutical facilities and clean rooms. Rayson publishes no particle-emission certificate for the floor, so the room’s grade stays the cleanroom designer’s and the plant’s to qualify.

What the floor gives the room is a sealed, joint-free surface that cleans and disinfects; the specification follows the designer’s requirements for each room.

What about device assembly with electronics?

Where a device carries electronics, its assembly area usually sits inside an ESD programme. StaticGuard CX90 is conductive through its body, 10⁴ to 10⁶ ohms on average, laid at 1.0 to 1.5 mm over earthing points and tested after cure; its data sheet lists pharmaceutical facilities.

Penang made about 73% of Malaysia’s exports of scientific instruments, medical devices included, in 2024, according to DOSM figures reported by InvestPenang, and Rayson-authorised applicators work on the island and the mainland.

Can the plant keep running?

Yes, in sections, with each room handed back when the specification allows. SL120 takes foot traffic after about 18 hours and is fully cured in about five days at 30 °C; at 20 °C it needs 24 hours and seven days. Requalifying a room after the work stays with your quality team.

Solvent-free SL120 and CX90 and water-based WB58 bring no solvent odour into the building, and the order of rooms keeps dirty work out of the clean areas.

Which floor for which part of a pharmaceutical or medical device plant

Rayson systemBuildWhy it fits
Production rooms and clean roomsLevelShield SL120 over PrimeBond E20Self-levelling, seamless, coved at the wallsListed for pharmaceutical facilities and clean rooms
Walls in production roomsUraForce WB58 hygienic coatingThin film over a sound, sealed wallHygienic and washable, water-based
Device assembly inside an ESD programmeStaticGuard CX90 conductive epoxy1.0 to 1.5 mm, over earthing pointsConductive through its body; lists pharmaceutical facilities
Washdown and wet process roomsPurScreed PC70 PU-cement1.5 to 3 mm, trowelledMade for wash-down areas and chemical exposure
Warehouses and storesLevelShield SL120 or FloorGuard R50Self-levelling or roller-appliedSeamless and hard-wearing under pallet traffic

A first guide. The specification follows the room grades and the cleaning and disinfection regime your quality team sets.

What you see

The signs

  • Cracks and open joints in production room floors
  • Coating lifting at the wall base or around equipment plinths
  • Floors that stain or etch under cleaning and disinfecting agents
  • Surfaces an audit has found hard to clean
Why it happens

The usual causes

  • A thin coating over a slab that was never moisture-tested
  • Square corners and open joints that cleaning cannot reach
  • A coating chosen without checking the cleaning and disinfecting agents in use
How the job runs

From three photos to a finished job

  1. Survey the plant

    Moisture and bond tests, the room grades and cleaning agents, the joints, plinths and drains, and how production runs.

  2. Specification from the maker

    System by room, coves and joint details, and the data sheets for your quality file, in writing, with the programme in sections.

  3. Prepare and lay

    Mechanical preparation and repairs, coves detailed, PrimeBond E20, then SL120, CX90 or PC70 at the data-sheet build, and WB58 on the walls.

  4. Cure, test, hand over

    ESD floors measured after cure; data sheets and thickness records in the handover file for your quality team.

What to send

Three photos are enough for a first quotation

  1. A production room, wide, with the wall base in view
  2. The worst patch and a joint or plinth, close
  3. Area in sq ft per room, the cleaning agents, and when each room can close

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What it costs

What does pharmaceutical flooring cost in Malaysia?

Per square foot, quoted after a site survey. Five things decide it: the area by room, the system for each room, the state of the slab (moisture, cracks, old coatings), the coves, joints and plinths to detail, and the section programme around production. Rayson publishes no price list; contractors with their own crews can buy the systems direct.

Who stands behind the job

  • Rayson makes the materials, writes the specification and warrants the material.
  • The Rayson-authorised applicator for your area an independent company authorised by Rayson, contracts with you, inspects, quotes, installs and warrants the workmanship.
  • Rayson is not the installer and is not a party to the installation contract. Two warranties, two companies.
Where we work

Pharmaceutical and medical device plant floors in Johor, Kuala Lumpur and Penang

  • Johor Bahru
  • Iskandar Puteri
  • Pasir Gudang
  • Senai
  • Kulai
  • Kuala Lumpur
  • Petaling Jaya
  • Shah Alam
  • Subang Jaya
  • Penang

Independent, Rayson-authorised applicators in Johor, Kuala Lumpur and the Klang Valley, and Penang. Sites elsewhere are confirmed per enquiry; materials and data sheets are supplied nationwide.

Rayson materials on this job

Every layer has a published data sheet

Layers, top to bottom: LevelShield SL120 self-levelling epoxy, coved at the walls; PrimeBond E20 epoxy primer; Concrete slab, prepared and moisture-tested

The build-up, top to bottom · diagram, not to scale

  1. LevelShield SL120 self-levelling epoxy, coved at the walls
  2. PrimeBond E20 epoxy primer
  3. Concrete slab, prepared and moisture-tested

Walls: UraForce WB58. ESD assembly: StaticGuard CX90. Washdown rooms: PurScreed PC70.

Rayson LevelShield SL120 pail

Rayson LevelShield SL120

Rayson LevelShield SL120 is a solvent-free, two-component, self-smoothing epoxy floor system that delivers a seamless wearing surface with medium to heavy chemical resistance and high mechanical strength.

Specifications →
Rayson UraForce WB58 pail

Rayson UraForce WB58

Rayson UraForce WB58 is a two-component, water-based aliphatic polyurethane dispersion topcoat, crosslinked with a PUR hardener, for abrasion-resistant coloured finishes on concrete, metal and mineral surfaces.

Specifications →
Rayson StaticGuard CX90 pail

Rayson StaticGuard CX90

Rayson StaticGuard CX90 is a two-component, solvent-free conductive epoxy flooring that gives ESD-protected areas a self-smoothing, permanently conductive, chemically resistant wearing surface.

Specifications →
Rayson PurScreed PC70 pail

Rayson PurScreed PC70

Rayson PurScreed PC70 is a four-part, water-based polyurethane-cement self-smoothing screed installed at 1.5–3 mm for medium to heavy-duty industrial floors with high chemical resistance.

Specifications →
Rayson PrimeBond E20 pail

Rayson PrimeBond E20

Rayson PrimeBond E20 is a two-component, medium-viscosity, solvent-free epoxy bonding primer that anchors resin floor systems to concrete, screed, asphalt and prepared metal — on dry or damp substrates.

Specifications →
The Rayson difference

An installer buys whatever is on the shelf. A Rayson-authorised applicator installs what Rayson makes.

01

The maker writes the specification

The system is specified by the company that makes the material, and installed by an independent applicator Rayson has authorised, not chosen from whatever a supplier had on the shelf that week.

02

A data sheet for every layer

Every Rayson material on your floor or roof has a published technical data sheet. You can read what went in, and so can your consultant.

03

Two warranties, two companies

Rayson warrants the material as its maker. The authorised applicator, an independent company that contracts with you, warrants the workmanship. Each warranty is issued by the company responsible for it.

04

Same materials on both sides of the Causeway

The products, data sheets and application methods are the ones Rayson publishes in Singapore. Nothing is rebadged for Malaysia.

05

Materials direct, for your own crew

Contractors and facility teams buy the same materials direct from the maker, with application guidance. The applicator is there when you want the job done for you.

Related jobs

Jobs that often come with this one

Each with the Rayson layers it uses

All industries ↗
01 Rayson system Layers: StaticGuard CX90 conductive epoxy, 1.0–1.5 mm; PrimeBond E20 primer, earthing points to the agreed layout; Concrete slab, prepared and repaired

Electronics and semiconductor plant floors

ESD areas, production halls, wet and chemical rooms, warehouses and car parks in electronics and semiconductor plants, zone by zone.

  1. StaticGuard CX90 conductive epoxy, 1.0–1.5 mm
  2. PrimeBond E20 primer, earthing points to the agreed layout
  3. Concrete slab, prepared and repaired

Outside the ESD programme: LevelShield SL120. Wet and chemical rooms: PurScreed PC70. Car parks: FloorGuard R50 broadcast system.

Quoted after inspection
02 Rayson system Layers: PurScreed PC70 PU-cement screed, 1.5–3 mm; Concrete slab, prepared, coves and drains detailed

Food and beverage factory floors

Hot washdown, wet process and dry store floors for food and beverage plants, with coves and drains detailed.

  1. PurScreed PC70 PU-cement screed, 1.5–3 mm
  2. Concrete slab, prepared, coves and drains detailed

Dry stores and packing: FloorGuard R50 or LevelShield SL120 over PrimeBond E20. Walls: UraForce WB58.

Quoted after inspection
03 Rayson system Layers: LevelShield SL120 self-levelling epoxy; PrimeBond E20 epoxy primer; Concrete slab, ground, joints and cracks repaired

Warehouse and logistics floors

Forklift aisles, racking zones and loading bays in warehouses and distribution centres, in self-levelling or roller-applied epoxy.

  1. LevelShield SL120 self-levelling epoxy
  2. PrimeBond E20 epoxy primer
  3. Concrete slab, ground, joints and cracks repaired

Racking and storage zones: FloorGuard R50 roller coats. Heavy traffic with spillage: PurScreed PC70.

Quoted after inspection
The practical details

Questions people ask

Is LevelShield SL120 certified for clean rooms?

Its data sheet lists pharmaceutical facilities and clean rooms, and the floor is seamless, solvent-free and easy to clean. Rayson publishes no particle-emission certificate, so the room’s grade remains the cleanroom designer’s and the plant’s to qualify.

Can the floor take our cleaning and disinfecting agents?

SL120 is rated for medium to heavy chemical resistance and PC70 for high chemical resistance. Each agent is checked in the specification against its substance, concentration, temperature and contact time before the system is confirmed.

Do you work in medical device plants in Penang?

Yes. Rayson-authorised applicators work in Penang, on the island and the mainland, including Bayan Lepas and Batu Kawan, and in Johor and the Klang Valley; sites elsewhere are confirmed per enquiry.

Who gives the warranty?

Rayson warrants the materials as their maker; the Rayson-authorised applicator that lays the floor warrants its workmanship. Both are written into the quotation.

Start a conversation / ↗

Send the job, or ask for materials

Tell us what the surface is, where it is and what it has to withstand. Rayson replies with a system recommendation; for installation, the applicator for your area in Johor, Kuala Lumpur or Penang is introduced to quote the job.

Malaysia launch: 1 March 2027. Enquiries are welcome now; supply, site assessment and installation timing are confirmed for each project.

Thank you. Your enquiry has been received and we reply within one working day, Monday to Friday.

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