Warehouses and logistics · Johor, KL, Penang · Rayson-authorised applicators

Warehouse and logistics floors in Malaysia, specified by the maker

Warehouse epoxy flooring in Malaysia: LevelShield SL120 for forklift aisles and loading bays, FloorGuard R50 for storage, by authorised applicators.

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We reply within one working day, Monday to Friday.

Rayson-authorised applicators in Johor, Kuala Lumpur and the Klang Valley, and Penang. Materials and data sheets nationwide.

What is the best floor for a warehouse?

For forklift aisles and loading bays, a self-levelling epoxy: Rayson specifies LevelShield SL120 over PrimeBond E20 on a ground slab. Racking and storage zones under lighter wear can take FloorGuard R50 roller coats, which seal the dust at lower cost.

Before you choose

Self-levelling or roller-applied for a warehouse?

Self-levelling LevelShield SL120 where forklifts run all day and pallets drop: aisles, loading bays and staging areas. Roller-applied FloorGuard R50 where the wear is normal to medium-heavy: racking zones, storage halls and packing. Many warehouses use both, split by zone.

SL120’s data sheet lists warehouses, storage areas and loading bays, and areas under mechanical loading and abrasion; R50’s lists warehouses, assembly areas and ramps under normal to medium-heavy wear.

Can the floor be done with the racking in place?

Yes, in sections: aisles are coated while stock is moved bay by bay, and the floor around the racking feet is detailed. Coating before the racking goes in is quicker and gives a cleaner finish, so a new warehouse should plan the floor first.

The programme is agreed before work starts: which aisles close when, where stock goes in the meantime, and when forklifts can return.

How long before forklifts can run?

LevelShield SL120 takes foot traffic after about 18 hours and light traffic after two days at 30 °C, with full cure in five days; at 20 °C it needs 24 hours, four days and seven days. Forklifts wait for the cure the specification sets.

The sections are planned around those times, so part of the warehouse is always working.

What about dust, joints and cracks?

Dust comes from bare or worn concrete, and a sealed floor stops it at the source. Joints and cracks are repaired before the coating, and the joints detailed so forklift wheels do not break their edges.

The survey maps the joints, cracks and worn patches, and the quotation names the repairs, because they drive the cost on an old floor.

Which system for which part of a warehouse

Which system for which part of a warehouse
Compared on	Rayson system	Build	Why it fits
Forklift aisles and loading bays	LevelShield SL120 over PrimeBond E20	Self-levelling	Listed for loading bays and areas under mechanical loading
Racking zones and storage halls	FloorGuard R50 over PrimeBond E20	Roller-applied coats	Seals the dust at lower cost under normal to medium-heavy wear
Heavy traffic with chemical spillage	PurScreed PC70 PU-cement	1.5 to 3 mm, trowelled	For hard industrial traffic and chemical resistance
Dock ramps	FloorGuard R50, broadcast with aggregate	Textured and sealed	Grip on a slope, where a self-levelling floor cannot hold
Cold stores	Outside the current range	Not quoted	No Rayson data sheet covers freezer or cold-room floors yet

A first guide. The specification confirms the system for your traffic, loads and chemicals.

What you see

The signs

Dust settling on stock and racking
Joint edges breaking up under forklift wheels
Worn tracks along the busiest aisles
Old coating peeling at the loading bays

Why it happens

The usual causes

Bare concrete that was never sealed
A thin coating where the traffic needed a self-levelling build
Joints and cracks left open under the coating

How the job runs

From three photos to a finished job

Survey the slab and the traffic
Moisture and bond tests, a joint and crack map, and what runs and drops on the floor.
Specification from the maker
System by zone, preparation, repairs and the data sheets, in writing, with the programme in sections.
Grind, repair, lay
Diamond grinding, joint and crack repair, PrimeBond E20, then SL120 or R50 at the data-sheet build.
Cure and hand over
Forklifts back when the specification allows; data sheets and records in the handover file.

What to send

Three photos are enough for a first quotation

The floor, wide, down an aisle
The worst patch and a joint or loading bay, close
Area in sq ft, the forklifts and loads, and when sections can close

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What it costs

What does warehouse epoxy flooring cost in Malaysia?

Per square foot, quoted after a slab survey. Five things decide it: the area, the state of the slab (grinding, joints, cracks and moisture), the system and build for the traffic, how much stock and racking has to move, and the section programme around your operation. Preparation drives the cost on an old floor. Rayson publishes no price list; contractors with their own crews can buy the systems direct.

Who stands behind the job

Rayson makes the materials, writes the specification and warrants the material.
The Rayson-authorised applicator for your area an independent company authorised by Rayson, contracts with you, inspects, quotes, installs and warrants the workmanship.
Rayson is not the installer and is not a party to the installation contract. Two warranties, two companies.

Where we work

Warehouse and logistics floors in Johor, Kuala Lumpur and Penang

Johor Bahru
Iskandar Puteri
Pasir Gudang
Senai
Kulai
Kuala Lumpur
Petaling Jaya
Shah Alam
Subang Jaya
Penang

Independent, Rayson-authorised applicators in Johor, Kuala Lumpur and the Klang Valley, and Penang. Sites elsewhere are confirmed per enquiry; materials and data sheets are supplied nationwide.

Rayson materials on this job

Every layer has a published data sheet

The build-up, top to bottom · diagram, not to scale

LevelShield SL120 self-levelling epoxy
PrimeBond E20 epoxy primer
Concrete slab, ground, joints and cracks repaired

Racking and storage zones: FloorGuard R50 roller coats. Heavy traffic with spillage: PurScreed PC70.

Rayson PrimeBond E20

Rayson PrimeBond E20 is a two-component, medium-viscosity, solvent-free epoxy bonding primer that anchors resin floor systems to concrete, screed, asphalt and prepared metal — on dry or damp substrates.

Specifications →

Rayson LevelShield SL120

Rayson LevelShield SL120 is a solvent-free, two-component, self-smoothing epoxy floor system that delivers a seamless wearing surface with medium to heavy chemical resistance and high mechanical strength.

Specifications →

Rayson FloorGuard R50

Rayson FloorGuard R50 is a two-component, solvent-free high-solids epoxy floor coating that cures to a smooth gloss — or a slip-resistant finish when broadcast with aggregate — for concrete and screed under normal to medium-heavy wear.

Specifications →

Rayson PurScreed PC70

Rayson PurScreed PC70 is a four-part, water-based polyurethane-cement self-smoothing screed installed at 1.5–3 mm for medium to heavy-duty industrial floors with high chemical resistance.

Specifications →

The Rayson difference

An installer buys whatever is on the shelf. A Rayson-authorised applicator installs what Rayson makes.

The maker writes the specification

The system is specified by the company that makes the material, and installed by an independent applicator Rayson has authorised, not chosen from whatever a supplier had on the shelf that week.

A data sheet for every layer

Every Rayson material on your floor or roof has a published technical data sheet. You can read what went in, and so can your consultant.

Two warranties, two companies

Rayson warrants the material as its maker. The authorised applicator, an independent company that contracts with you, warrants the workmanship. Each warranty is issued by the company responsible for it.

Same materials on both sides of the Causeway

The products, data sheets and application methods are the ones Rayson publishes in Singapore. Nothing is rebadged for Malaysia.

Materials direct, for your own crew

Contractors and facility teams buy the same materials direct from the maker, with application guidance. The applicator is there when you want the job done for you.

Related jobs

Jobs that often come with this one

Each with the Rayson layers it uses

All industries ↗

01 Rayson system

Factory and warehouse epoxy flooring

Forklift aisles, production floors and loading bays in Johor’s industrial parks, specified by the maker.

LevelShield SL120 self-levelling epoxy
PrimeBond E20 epoxy primer
Concrete slab, ground and moisture-tested

Storage halls: FloorGuard R50 roller coat. Hot washdown or spillage: PurScreed PC70.

Quoted after inspection

02 Rayson system

Car park floors

Basement and covered car park decks, ramps and walkways in condos, malls, offices and factories, with a textured epoxy deck system.

FloorGuard R50 sealing coat
FloorGuard R50 broadcast with graded aggregate
PrimeBond E20 epoxy primer
Concrete deck, ground and moisture-tested

Pedestrian walkways: GripSafe AP12. Open, sun-exposed top decks: outside the current range.

Quoted after inspection

03 Rayson system

Food and beverage factory floors

Hot washdown, wet process and dry store floors for food and beverage plants, with coves and drains detailed.

PurScreed PC70 PU-cement screed, 1.5–3 mm
Concrete slab, prepared, coves and drains detailed

Dry stores and packing: FloorGuard R50 or LevelShield SL120 over PrimeBond E20. Walls: UraForce WB58.

Quoted after inspection

The practical details

Questions people ask

Do you cover distribution centres outside Johor?

Yes. Rayson-authorised applicators work in Johor, Kuala Lumpur and the Klang Valley, and Penang; sites elsewhere are confirmed per enquiry, and materials and data sheets are supplied nationwide.

Can our own contractor install Rayson systems?

Yes. Rayson sells the materials direct with the data sheets and application guidance; the Rayson-authorised applicator is there when you want the job done for you.

Who gives the warranty?

Rayson warrants the materials as their maker; the Rayson-authorised applicator that lays the floor warrants its workmanship. Both are written into the quotation.

Start a conversation / ↗

Send the job, or ask for materials

Tell us what the surface is, where it is and what it has to withstand. Rayson replies with a system recommendation; for installation, the applicator for your area in Johor, Kuala Lumpur or Penang is introduced to quote the job.

Malaysia launch: 1 March 2027. Enquiries are welcome now; supply, site assessment and installation timing are confirmed for each project.

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