Industrial epoxy flooring in Johor: factory and warehouse floors specified by Rayson as the maker, PU-cement for washdown, laid by an authorised applicator.
We reply within one working day, Monday to Friday.
Also in Kuala Lumpur and the Klang Valley, and Penang, through authorised applicators there.
Industrial epoxy flooring is a resin system bonded to a ground concrete slab and built to the traffic. For Johor factories Rayson specifies PrimeBond E20 primer under LevelShield SL120 self-levelling epoxy or FloorGuard R50 roller coats, and PurScreed PC70 polyurethane-cement where there is hot washdown.
Usually because the slab was not ready: laitance left on the surface, moisture rising through it, or a coating too thin for the forklifts. The coating comes away with the weak top layer, so preparation, not the resin, decides how long the floor lasts.
That is why the survey includes a moisture test and a bond test, and why the specification names the grinding and the repairs before any resin goes down.
Dry stores, assembly and warehouses: epoxy, roller-applied or self-levelling. Food, beverage and chemical plants with hot washdown, steam or spillage: PurScreed PC70 polyurethane-cement, which takes the heat and the chemicals an epoxy cannot.
Where only part of the plant has washdown or heat, the two can sit side by side: PC70 in the wet process area, epoxy in the dry stores, with the junction between them detailed.
LevelShield SL120 self-levelling epoxy suits forklift aisles and production floors that take wheels and impact. FloorGuard R50 roller coats suit storage halls, workshops and ramps under normal to medium wear. The traffic, not the price, decides which.
Both go over PrimeBond E20 on a ground, repaired slab. R50 can also be broadcast with aggregate for a slip-resistant texture on ramps and wet zones.
Foot traffic is typically possible the next day; forklifts and full chemical exposure wait for full cure, usually several days depending on the product and the temperature. The data sheets state the figures and the quotation plans the sections around them.
LevelShield SL120, for example, takes foot traffic after about 18 hours and is fully cured in about five days at 30 °C; at 20 °C it needs 24 hours and seven days.
| Compared on | LevelShield SL120 self-levelling | FloorGuard R50 roller coat | PurScreed PC70 PU-cement | Bare concrete |
|---|---|---|---|---|
| Build | Self-levelling | Roller-applied coats | 1.5 to 3 mm, trowelled | No coating |
| Traffic | Forklift aisles and production floors | Storage halls, workshops, ramps | Heavy industrial traffic | Wears and dusts |
| Hot washdown and chemicals | Not made for hot washdown | Not made for hot washdown | Made for hot washdown and spills | Absorbs spills and stains |
| Primer | PrimeBond E20 | PrimeBond E20 | Can serve as its own primer | None |
| Finish | Smooth and seamless | Smooth gloss, or textured with aggregate | Coloured and self-smoothing | Bare and dusty |
A first guide. Rayson confirms the system for your traffic and chemicals in the specification.
Moisture test, bond test and a look at what runs on the floor and what is spilled on it.
System, thickness, preparation and the data sheets, in writing, with the programme split into sections.
Diamond grinding, crack and joint repair, E20 primer, then the body coat and finish at the data sheet thickness.
Foot traffic next day, forklifts after cure; thickness records and data sheets in the handover file.
Per square foot, quoted after a slab survey. Five things decide it: the area, the state of the slab (grinding, cracks, joints and moisture), the system and thickness for the traffic, the chemicals and washdown, and the section programme around your operation. Preparation drives the cost on an old floor; thickness and system drive it on a new one. Rayson publishes no price list; contractors with their own crews can buy the systems direct.
Also in Kuala Lumpur and the Klang Valley, and Penang, through Rayson-authorised applicators there; availability confirmed per enquiry.
The build-up, top to bottom · diagram, not to scale
Storage halls: FloorGuard R50 roller coat. Hot washdown or spillage: PurScreed PC70.
Rayson PrimeBond E20 is a two-component, medium-viscosity, solvent-free epoxy bonding primer that anchors resin floor systems to concrete, screed, asphalt and prepared metal — on dry or damp substrates.
Specifications →
Rayson LevelShield SL120 is a solvent-free, two-component, self-smoothing epoxy floor system that delivers a seamless wearing surface with medium to heavy chemical resistance and high mechanical strength.
Specifications →
Rayson FloorGuard R50 is a two-component, solvent-free high-solids epoxy floor coating that cures to a smooth gloss — or a slip-resistant finish when broadcast with aggregate — for concrete and screed under normal to medium-heavy wear.
Specifications →
Rayson PurScreed PC70 is a four-part, water-based polyurethane-cement self-smoothing screed installed at 1.5–3 mm for medium to heavy-duty industrial floors with high chemical resistance.
Specifications →The system is specified by the company that makes the material, and installed by an independent applicator Rayson has authorised, not chosen from whatever a supplier had on the shelf that week.
Every Rayson material on your floor or roof has a published technical data sheet. You can read what went in, and so can your consultant.
Rayson warrants the material as its maker. The authorised applicator, an independent company that contracts with you, warrants the workmanship. Each warranty is issued by the company responsible for it.
The products, data sheets and application methods are the ones Rayson publishes in Singapore. Nothing is rebadged for Malaysia.
Contractors and facility teams buy the same materials direct from the maker, with application guidance. The applicator is there when you want the job done for you.
Each with the Rayson layers it uses
All jobs in Johor ↗Large flat and metal roofs in Johor’s industrial parks, coated without stopping production.
Metal and free-draining roofs: SealForce AC10, over an anti-corrosion primer on metal or AP05 on concrete.
Quoted after inspectionSeamless, cleanable floors done overnight or between tenancies, with colour that lasts under daylight.
GripSafe AP12 texture at the entrance and wet zones.
Quoted after inspectionRamps, walkways, porches, pool decks and wet rooms made safe underfoot.
Coated floors: quartz broadcast into the epoxy finish. Glazed tiles: a tile treatment, quoted on inspection.
Quoted after inspectionOver a sound, well-bonded one, after grinding and a bond test, yes. Where the old coating is peeling or attacked by chemicals, it is ground off first, because the new system is only as good as what it sticks to.
Yes. Rayson sells the materials direct with the data sheets and application guidance; the Rayson-authorised applicator is there when you want the job done for you.
Rayson warrants the materials as their maker; the Rayson-authorised applicator warrants its workmanship. Both are written into the quotation.
Tell us what the surface is, where it is and what it has to withstand. Rayson replies with a system recommendation; for installation, the applicator for your area in Johor, Kuala Lumpur or Penang is introduced to quote the job.
Malaysia launch: 1 March 2027. Enquiries are welcome now; supply, site assessment and installation timing are confirmed for each project.