RAYSONHIGH PERFORMANCE COATINGSMALAYSIA
Rayson SealForce · Polyurea

Rayson SealForce RC40

Rayson SealForce RC40 is a two-component, cold-applied aliphatic polyurea waterproofing membrane for exposed roofs — roller-, brush- or spray-applied, UV-stable and walkable, with certified cool-roof reflectance.

RoofsConcreteCement screedExposed structures TDS RY-TDS-1101
Rayson SealForce RC40 pail
Best for

Best for exposed flat and pitched roofs that must stay UV-stable and reflective for decades — over concrete, screed, old membranes, metal, PU foam or bitumen.

SealForce RC40 is Rayson's cold-applied roof waterproofing membrane: a two-component, aliphatic (polyaspartic) polyurea that brushes, rolls or sprays onto a primed roof and cures to a seamless elastic film. Because the polymer is fully aliphatic, it holds its colour and gloss under direct sun where ordinary aromatic membranes darken.

The cured membrane bridges cracks, shrugs off ponding water with effectively zero uptake, and stays flexible from -35 °C to +80 °C, so it moves with the roof through daily thermal cycling instead of splitting. In its white shade it is a certified cool-roof surface — high solar reflectance that keeps the slab and the space below it cooler.

It bonds to concrete, cement tiles and screeds, metal, and directly over sound bitumen, PVC/TPO single-ply or older liquid membranes and PU-foam insulation, each with the appropriate primer. Corners, drains and cracks are reinforced with polyester fabric bedded wet-on-wet.

In Malaysia

Supplied by Epovex Coatings Sdn. Bhd., Company No. 202601042128 (1704223-A). The Malaysia launch is scheduled for 1 March 2027; confirm availability and lead time for your project. Installation through an authorised applicator in Johor, Kuala Lumpur or Penang introduced by Rayson, who quotes and warrants the workmanship, or by your own crew with Rayson’s application guidance.

Send an enquiry

Key benefits

  • Aliphatic polyurea — outstanding UV colour and gloss stability
  • Certified cool-roof reflectance in white (high SRI)
  • Effectively zero water uptake; excellent crack-bridging
  • Stays elastic from -35 °C to +80 °C; walkable
  • Roller, brush or airless spray — no hot-spray rig required

Recommended uses

  • Waterproofing exposed concrete, cement-tile and screed roofs
  • Cool-roof coating where solar reflectance is required
  • Rooftops subject to prolonged ponding water
  • Recoating and protecting sound existing waterproofing membranes
  • Overcoating bitumen, PVC/TPO single-ply membranes and PU-foam insulation
  • Waterproofing light metal roofs

Application

  1. Roller
  2. Brush
  3. Airless spray
SpecificationData sheet value
Coverage1–1.2 kg/m² total over two layers on cementitious surfaces
MixingTwo parts mixed 13:8 (A:B) by weight; stir Part A ~1 minute, then combine and low-speed mix ~3 minutes until homogeneous; apply undiluted in at least two layers
Drying and curingTouch/recoat ~18 h at 23 °C; resists early rain after 3 h; full hardening ~7 days
Pack sizesSets (A+B) of 21 kg and 5.25 kg

Typical systems

Exposed roof waterproofing (cementitious)

  1. Prepare and prime the roof with the appropriate Rayson primer
  2. Reinforce corners, drains and cracks with polyester fabric bedded in SealForce RC40
  3. Apply the SealForce RC40 base coat
  4. Apply the SealForce RC40 top coat in the opposite direction

Limitations

  • Apply only on a primed substrate — primer depends on the roof material
  • Substrate moisture below 4%, RH below 85%, air/substrate temperature +5 °C to +35 °C
  • Substrate temperature must stay at least 3 °C above dew point
  • Do not apply if rain is expected during application or cure
  • Keep each unreinforced layer below 1 kg/m² to avoid solvent entrapment
  • Component B shelf life is shorter than Component A — check dates before use

Not suitable for

  • Application without a suitable primer
  • Buried or below-grade tanking under hydrostatic pressure
  • Application in wet conditions or when rain is imminent
  • Trafficked vehicle decks without a dedicated wearing system
Jobs and industries

Jobs that use Rayson SealForce RC40

Rayson-authorised applicators in Johor, Kuala Lumpur and Penang install Rayson SealForce RC40 on these jobs and in these industries; its layer is marked in each build-up. You can also order it direct and apply it yourself, with the step-by-step guide. Each page shows how the work runs, what to send for a quotation and what decides the price.

Order it direct, with a step-by-step guide

01 Rayson system Layers: SealForce AC10, two coats, fleece at moving cracks; SealForce AP05 primer; Roof, render or old roof tiles, sound and dry

Waterproof coating

SealForce AC10 acrylic, RC40 polyurea and WB20 wet-area membrane, sold direct with the coverage and a step-by-step guide.

  1. SealForce AC10, two coats, fleece at moving cracks
  2. SealForce AP05 primer
  3. Roof, render or old roof tiles, sound and dry

Flat roofs and decks that are walked on: SealForce RC40 polyurea. Toilets, under the tiles: SealForce WB20.

Quoted per order

Jobs in Johor

02 Rayson system Layers: SealForce AC10 acrylic roof membrane; SealForce AP05 primer; Roof slab, cracks repaired

Roof leak repair

Flat concrete, tiled and metal roofs: the cause found first, then a membrane over the whole roof.

  1. SealForce AC10 acrylic roof membrane
  2. SealForce AP05 primer
  3. Roof slab, cracks repaired

Flat roofs that pond or are walked on: SealForce RC40 polyurea.

Quoted after inspection
03 Rayson system Layers: Tiles on the floor above; SealForce WB20 re-applied under them; The slab the water came through; Your ceiling, made good once it stays dry

Ceiling leak repair

Read the stain first: toilet above, roof, pipe or wall each need a different repair.

  1. Tiles on the floor above
  2. SealForce WB20 re-applied under them
  3. The slab the water came through
  4. Your ceiling, made good once it stays dry

Under a roof: a roof membrane instead. A steady drip in any weather: a plumber first.

Quoted after inspection
04 Rayson system Layers: SealForce RC40 polyurea, exposed and walkable; Primer to the data sheet; Screed laid to falls; Balcony or porch-roof slab

Balcony, car porch and terrace waterproofing

Surfaces that are rained on and walked on, with a room underneath that must stay dry.

  1. SealForce RC40 polyurea, exposed and walkable
  2. Primer to the data sheet
  3. Screed laid to falls
  4. Balcony or porch-roof slab

Under new tiles: SealForce WB20 beneath a protected screed.

Quoted after inspection
05 Rayson system Layers: SealForce RC40 polyurea on exposed concrete roofs; Primer to the data sheet; Roof slab, laps, gutters and penetrations detailed

Factory and warehouse roof waterproofing

Large flat and metal roofs in Johor’s industrial parks, coated without stopping production.

  1. SealForce RC40 polyurea on exposed concrete roofs
  2. Primer to the data sheet
  3. Roof slab, laps, gutters and penetrations detailed

Metal and free-draining roofs: SealForce AC10, over an anti-corrosion primer on metal or AP05 on concrete.

Quoted after inspection
06 IFS finish · Rayson base Layers: Stone carpet, quartz or marble pebbles in resin · IFS partner range; PrimeBond E20 where the system calls for it; SealForce RC40 where there is a room below; Porch, balcony or path slab

Stone carpet for porches and gardens

Natural pebbles in clear resin for car porches, paths and pool surrounds, with the waterproofing underneath done first.

  1. Stone carpet, quartz or marble pebbles in resin · IFS partner range
  2. PrimeBond E20 where the system calls for it
  3. SealForce RC40 where there is a room below
  4. Porch, balcony or path slab
Quoted after inspection

Jobs in Kuala Lumpur and Selangor

Kuala Lumpur and Selangor ↗
07 Rayson system Layers: SealForce RC40 polyurea, details first, then the whole roof; Primer to the data sheet, fleece at moving cracks; Flat or porch-roof slab, cracks and falls repaired

Roof and ceiling leak repair in KL and Selangor

Flat roofs, porch roofs, tiled roofs and factory metal roofs in the Klang Valley: the leak traced, then the Rayson membrane that suits the roof.

  1. SealForce RC40 polyurea, details first, then the whole roof
  2. Primer to the data sheet, fleece at moving cracks
  3. Flat or porch-roof slab, cracks and falls repaired

Roofs that drain freely and old roof tiles: SealForce AC10 over AP05 primer. Metal roofs: AC10 over an anti-corrosion primer, with fleece at the laps.

Quoted after inspection

By industry, across Malaysia

Industries we cover ↗
08 Rayson system Layers: StaticGuard CX90 conductive epoxy, 1.0–1.5 mm; PrimeBond E20 primer, earthing points to the agreed layout; Concrete slab, prepared and repaired

Data centre floors

ESD floors, plant rooms, loading bays, car parks and roofs for data centres in Johor and across Malaysia.

  1. StaticGuard CX90 conductive epoxy, 1.0–1.5 mm
  2. PrimeBond E20 primer, earthing points to the agreed layout
  3. Concrete slab, prepared and repaired

Plant rooms and loading bays: LevelShield SL120. Car parks: FloorGuard R50 broadcast system. Roofs: SealForce RC40.

Quoted after inspection
The practical details

Rayson SealForce RC40: questions people ask

Why choose an aliphatic polyurea for a roof?

Aliphatic (polyaspartic) polyurea keeps its colour and surface under ultraviolet light, where aromatic polyureas darken over time. On an exposed roof in Singapore sun, that UV stability keeps a cool-roof surface reflective and looking right for years.

Does SealForce RC40 need spray equipment?

No. Unlike hot-spray polyureas, RC40 is cold-applied by roller, brush or airless spray in at least two layers, so it suits ordinary roofing works and detail-heavy roofs without a heated plural-component rig.

Can it go over my existing roof membrane?

Yes, over sound bitumen, PVC/TPO single-ply, PU-foam insulation or old liquid membranes, each with the correct primer and after proper preparation. A failing or debonding membrane must be dealt with first.

What makes it a cool roof?

In the white shade it has a high solar reflectance and infrared emittance, reflecting sunlight instead of absorbing it. That lowers roof-surface and internal temperatures and can contribute to green-building credits.

How soon is it safe from rain?

It resists early rain about 3 hours after application, with full hardening in roughly 7 days. Timings lengthen in cool, humid conditions and shorten in heat.

Start a conversation / ↗

Send the job, or ask for materials

Tell us what the surface is, where it is and what it has to withstand. Rayson replies with a system recommendation; for installation, the applicator for your area in Johor, Kuala Lumpur or Penang is introduced to quote the job.

Malaysia launch: 1 March 2027. Enquiries are welcome now; supply, site assessment and installation timing are confirmed for each project.

Thank you. Your enquiry has been received and we reply within one working day, Monday to Friday.

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