Self-levelling production floor
- Mechanically prepare the slab and repair defects with Rayson PatchBond TX80
- Prime with Rayson PrimeBond E20
- Apply Rayson LevelShield SL120 self-smoothing wearing coat and spike-roll to de-aerate
Rayson LevelShield · Epoxy
Rayson LevelShield SL120
Rayson LevelShield SL120 is a solvent-free, two-component, self-smoothing epoxy floor system that delivers a seamless wearing surface with medium to heavy chemical resistance and high mechanical strength.
Concrete TDS RY-TDS-401
Best for
Best for production areas, warehouses, loading bays and clean environments that need a seamless, hard-wearing, self-levelled epoxy floor.
LevelShield SL120 flows out under trowel, notched rake or roller into a seamless, self-smoothed wearing surface — the standard answer where roller-applied coatings are not enough and a level, joint-free floor is required. Solids content is 100% in both parts, so what goes down is what cures.
The cured floor combines medium to heavy chemical resistance with high mechanical strength: compressive strength up to 50 N/mm², Shore D hardness up to 70 and abrasion loss as low as 45 mg in standard Taber testing. That profile suits pharmaceutical facilities, clean rooms, assembly halls, plant rooms, garages, maintenance workshops and storage areas.
Being solvent-free, SL120 can be installed in enclosed and poorly ventilated spaces, and cure progresses predictably: foot traffic in 18–24 hours, light traffic in 2–4 days and full cure within about a week depending on temperature.
In Malaysia
Supplied by Epovex Coatings Sdn. Bhd., Company No. 202601042128 (1704223-A). The Malaysia launch is scheduled for 1 March 2027; confirm availability and lead time for your project. Installation through an authorised applicator in Johor, Kuala Lumpur or Penang introduced by Rayson, who quotes and warrants the workmanship, or by your own crew with Rayson’s application guidance.
Send an enquiryKey benefits
- 100% solids, solvent-free — install in enclosed areas without solvent odour
- Self-smoothing application gives a seamless, level wearing surface
- Medium to heavy chemical resistance with high compressive and abrasion performance
- Durable, easy-to-clean finish with excellent impact resistance
Recommended uses
- Areas requiring resistance to mechanical loading and abrasion
- Pharmaceutical facilities and clean rooms
- Warehouses, storage areas and loading bays
- Assembly halls, plant rooms and garages
- Production areas and maintenance workshops
Application
- Steel trowel
- Notched rake
- Squeegee and roller
- Spike roller to de-aerate
| Specification | Data sheet value |
|---|---|
| Coverage | Approximately 1.6–2.0 kg/m² as a self-smoothing wearing coat, subject to filling grade, porosity, level variation and wastage |
| Mixing | Two pre-weighed parts, mix ratio 4:1 (A:B) by weight; mix mechanically for at least 2–3 minutes; pot life up to 20 minutes at 28 °C |
| Drying and curing | At +20 °C: foot traffic 24 h, light traffic 4 days, full cure 7 days. At +30 °C: foot traffic 18 h, light traffic 2 days, full cure 5 days. Recoat window 24 h–2 days at +20 °C (16 h–1 day at +30 °C) |
| Pack sizes | Part A 16 kg / Part B 4 kg per set |
Typical systems
Limitations
- Minimum substrate temperature 5 °C; curing between +10 °C and +35 °C; concrete moisture content maximum 5%
- Short pot life (about 20 minutes at 28 °C) demands organised batching and placement
- Cure and overcoat times are approximate and shift with ambient and substrate conditions
- Epoxy chemistry — not colour-stable under exterior UV exposure
Not suitable for
- Exterior UV-exposed decks without a UV-stable topcoat
- Substrates with moisture above 5% or rising damp
- Severe thermal-shock zones such as hot wash-down areas — use Rayson PurScreed PC70
- Sloped surfaces where a self-smoothing product cannot hold grade
Used with
Jobs and industries
Jobs that use Rayson LevelShield SL120
Rayson-authorised applicators in Johor, Kuala Lumpur and Penang install Rayson LevelShield SL120 on these jobs and in these industries; its layer is marked in each build-up. Each page shows how the work runs, what to send for a quotation and what decides the price.
Jobs in Johor
01 Rayson system
Factory and warehouse epoxy flooring
Forklift aisles, production floors and loading bays in Johor’s industrial parks, specified by the maker.
- LevelShield SL120 self-levelling epoxy
- PrimeBond E20 epoxy primer
- Concrete slab, ground and moisture-tested
Storage halls: FloorGuard R50 roller coat. Hot washdown or spillage: PurScreed PC70.
Quoted after inspection 02 Rayson system
Furniture factory floors
Machining halls, timber stores, packing and container loading, finishing lines and buyer showrooms in the furniture factories of Muar and Batu Pahat.
- LevelShield SL120 self-levelling epoxy
- PrimeBond E20 epoxy primer
- Concrete slab, ground, joints and cracks repaired
Timber and board stores: FloorGuard R50. Showroom: R50 under UraForce WB58, or an IFS finish. Finishing lines: after the chemical check.
Quoted after inspectionJobs in Kuala Lumpur and Selangor
Kuala Lumpur and Selangor ↗ 03 Rayson system
Epoxy flooring in KL and Selangor
Factory, warehouse, car park, showroom and home floors in the Klang Valley, with the Rayson system named for the traffic.
- LevelShield SL120 in the forklift aisles and loading bays
- PrimeBond E20 epoxy primer
- Factory slab, moisture- and bond-tested, ground
Storage halls, workshops and garages: FloorGuard R50, two coats. Hot washdown: PurScreed PC70. Showrooms: R50 under UraForce WB58.
Quoted after inspectionBy industry, across Malaysia
Industries we cover ↗ 04 Rayson system
Food and beverage factory floors
Hot washdown, wet process and dry store floors for food and beverage plants, with coves and drains detailed.
- PurScreed PC70 PU-cement screed, 1.5–3 mm
- Concrete slab, prepared, coves and drains detailed
Dry stores and packing: FloorGuard R50 or LevelShield SL120 over PrimeBond E20. Walls: UraForce WB58.
Quoted after inspection 05 Rayson system
Warehouse and logistics floors
Forklift aisles, racking zones and loading bays in warehouses and distribution centres, in self-levelling or roller-applied epoxy.
- LevelShield SL120 self-levelling epoxy
- PrimeBond E20 epoxy primer
- Concrete slab, ground, joints and cracks repaired
Racking and storage zones: FloorGuard R50 roller coats. Heavy traffic with spillage: PurScreed PC70.
Quoted after inspection 06 Rayson system
Data centre floors
ESD floors, plant rooms, loading bays, car parks and roofs for data centres in Johor and across Malaysia.
- StaticGuard CX90 conductive epoxy, 1.0–1.5 mm
- PrimeBond E20 primer, earthing points to the agreed layout
- Concrete slab, prepared and repaired
Plant rooms and loading bays: LevelShield SL120. Car parks: FloorGuard R50 broadcast system. Roofs: SealForce RC40.
Quoted after inspection 07 Rayson system
Workshop and showroom floors
Service bays, wash bays and car showrooms: hard-wearing epoxy in the workshop, a colour-stable finish in the showroom.
- FloorGuard R50 epoxy, two coats
- PrimeBond E20 epoxy primer
- Concrete floor, degreased, ground and repaired
Wash bays and ramps: R50 broadcast with aggregate. Showrooms: UraForce WB58 topcoat over R50. Heaviest bays: LevelShield SL120.
Quoted after inspection 08 Rayson system
Pharmaceutical and medical device plant floors
Production rooms, clean rooms, device assembly, washdown rooms and stores in pharmaceutical and medical device plants, with smooth, cleanable floors and walls.
- LevelShield SL120 self-levelling epoxy, coved at the walls
- PrimeBond E20 epoxy primer
- Concrete slab, prepared and moisture-tested
Walls: UraForce WB58. ESD assembly: StaticGuard CX90. Washdown rooms: PurScreed PC70.
Quoted after inspection 09 Rayson system
Electronics and semiconductor plant floors
ESD areas, production halls, wet and chemical rooms, warehouses and car parks in electronics and semiconductor plants, zone by zone.
- StaticGuard CX90 conductive epoxy, 1.0–1.5 mm
- PrimeBond E20 primer, earthing points to the agreed layout
- Concrete slab, prepared and repaired
Outside the ESD programme: LevelShield SL120. Wet and chemical rooms: PurScreed PC70. Car parks: FloorGuard R50 broadcast system.
Quoted after inspection 10 Rayson system
Hospital, clinic and care home floors
Corridors, service areas, kitchens, laundries, wet rooms, ramps and car parks in hospitals, clinics and care homes, laid in occupied buildings.
- Tiles, re-laid after the ponding test
- Tile bed
- SealForce WB20, two coats, turned up the walls
- Screed to falls
- Floor slab
Corridors and service areas: LevelShield SL120 or FloorGuard R50. Kitchens and laundries: PurScreed PC70. Walls: UraForce WB58.
Quoted after inspection The practical details
Rayson LevelShield SL120: questions people ask
How thick is a LevelShield SL120 floor?
It is applied as a self-smoothing wearing coat at a consumption of roughly 1.6–2.0 kg/m²; the achieved thickness depends on filling grade and levelness of the slab. Confirm the build-up for your traffic with our technical team.
When can the floor take traffic?
Indicatively, foot traffic within about a day, light traffic in 2–4 days and full cure in 5–7 days depending on temperature — faster in warm conditions.
Does it need a primer?
Yes. Apply over a suitable Rayson epoxy primer such as PrimeBond E20 on mechanically prepared concrete to guarantee adhesion and avoid pinholes from substrate porosity.
How chemical-resistant is it?
The system is rated for medium to heavy chemical resistance. For a specific chemical exposure — substance, concentration, temperature and contact time — always verify against the resistance schedule with our technical team.
Why does the pot life matter so much?
Mixed material stays workable for only around 20 minutes at 28 °C and cures faster in bulk. Batching, placement and spike-rolling need to run as a continuous, well-crewed operation.
Is it suitable for clean rooms?
Yes — the seamless, easy-to-clean surface and solvent-free installation suit pharmaceutical facilities and clean rooms.
Start a conversation / ↗
Send the job, or ask for materials
Tell us what the surface is, where it is and what it has to withstand. Rayson replies with a system recommendation; for installation, the applicator for your area in Johor, Kuala Lumpur or Penang is introduced to quote the job.
Malaysia launch: 1 March 2027. Enquiries are welcome now; supply, site assessment and installation timing are confirmed for each project.